ORW-5000 Series: Engineered High-Performance PTFE Gasket Solutions

PTFE Gasket Material Composition & Manufacturing Process

Advanced Composite Formulation

Our premium PTFE gaskets contain:

• 80% virgin PTFE resin (327°C ±2°C melting point)
• 15% bronze powder (CuSn8 alloy, 50-100μm particles)
• 5% patented wear-resistant additives
• 0.5% Irganox 1010 antioxidant

PTFE Gasket

Precision Manufacturing Process

1. Cold Isostatic Pressing: 50MPa pressure forming
2. Controlled Sintering:
   • Gradual 3°C/min heating to 380°C
   • 6-hour stabilization period
   • 1.5°C/min precision cooling
3. CNC Machining: ±0.025mm tolerance finish

PTFE Gasket Technical Specifications

Mechanical Performance

• 45MPa compressive strength (ASTM D695)
• <5% creep deformation (25MPa/100°C/1000hr)
• 65 Shore D hardness

Friction & Wear Characteristics

• 0.12 dynamic friction coefficient (ASTM D1894)
• 25,000 psi·ft/min PV limit
• 2×10⁻⁶ mm³/N·m wear rate

Chemical Resistance

• Zero weight change after:
  • 30 days in ASTM Oil #3
  • 60 days in Skydrol 500B
  • 90 days in 50% sulfuric acid

Quality Certifications for PTFE Gaskets

• Dimensional inspection (CMM verified)
• Batch material verification (FTIR tested)
• ASTM F316 porosity compliance
• API 6A Annex F certified
• DNV GL Type Approved

Industrial Applications of PTFE Gaskets

Oil & Gas Performance

• 10,000+ pressure cycles at 3000psi
• 0.001% leakage rate (API 6A tested)

Chemical Processing

• 5-year service in amine solutions
• 0.003mm/year pump wear rate

Aerospace Standards

• MIL-G-27654B compliant
• -54°C to 232°C operational range